System and method for delivering proppant to a blender

ABSTRACT

A system for conveying proppant includes a conveyor assembly having a conveyor belt that receives proppant from one or more containers having proppant stored therein. The system also includes a conveyor auxiliary unit connected to an end of the conveyor assembly having one or more joints to enable expansion and collapse of the conveyor belt from the conveyor assembly. The system further includes a proppant chute to direct the proppant from the conveyor belt into a blending hopper, the proppant chute being positioned at a higher elevation than an inlet of the blending hopper.

RELATED APPLICATIONS

This application is a continuation, and claims priority to, and thebenefit of, U.S. Non-Provisional application Ser. No. 15/587,926, filedMay 5, 2017, titled “System and Method for Delivering Proppant To ABlender,” which is a continuation of U.S. Non-Provisional applicationSer. No. 15/260,371, filed Sep. 9, 2016, titled “System and Method forDelivering Proppant To A Blender,” now U.S. Pat. No. 9,676,554, issuedJun. 13, 2017, which is a continuation-in-part of U.S. Non-Provisionalapplication Ser. No. 14/854,622, filed Sep. 15, 2015, titled “System andMethod for Delivering Proppant To A Blender,” now U.S. Pat. No.9,670,752, issued Jun. 6,2017, which claims priority to, and the benefitof U.S. Provisional Application No. 62/217,117, filed Sep. 11, 2015,titled “System and Method for Delivering Proppant To A Blender” and U.S.Provisional Application No. 62/050,752, filed Sep. 15, 2014, titled“System and Method for Delivering Proppant To A Blender,” each of whichare incorporated herein by reference in their entireties.

BACKGROUND Summary

In an embodiment, a system for conveying proppant includes a conveyorassembly having a conveyor belt, the conveyor belt receiving proppantfrom one or more containers having proppant stored therein distributedalong the conveyor assembly and carrying the proppant away from thecontainers. The system also includes a conveyor auxiliary unit connectedto an end of the conveyor assembly having one or more joints to enableexpansion and collapse of the conveyor belt from the conveyor assemblyso as further to extend along the conveyor auxiliary unit. The systemfurther includes a proppant chute positioned at an end of the conveyorauxiliary unit, the proppant chute having an opening to direct theproppant from the conveyor belt into a blending hopper, the proppantchute being positioned at a higher elevation than an inlet of theblending hopper such that the proppant exits the proppant chute into theblending hopper via gravity feed.

In another embodiment, a system to convey proppant includes a conveyorassembly to receive and support one or more containers having proppantstored therein. The system also includes a conveyor belt positionedbeneath the one or more containers to receive the proppant dispensedfrom the one or more containers and to transport the proppant away fromthe one or more containers. Moreover, the system includes a conveyorauxiliary unit positioned at an end of the conveyor assembly, theconveyor auxiliary unit having an inclined section that increases avertical position of the conveyor belt relative to a ground plane, oneor more joints positioned along the conveyor assembly to enableexpansion and compaction of the conveyor belt, and a proppant chutepositioned at the end of the conveyor assembly, the proppant chutemoveable to direct the proppant away from the convey belt. Additionally,the system includes a blending hopper positioned proximate the conveyorassembly to receive and mix the proppant with one or more proppantfluids for injection into a well. The system also includes a tubpositioned at an inlet of the blending hopper between the blendinghopper and the proppant chute, the tub being removable from the blendinghopper and positioned at a lower elevation than the proppant chute whencoupled to the blending hopper.

In a further embodiment, a method includes dispensing proppant from acontainer positioned on a conveyor assembly onto a conveyor belt. Themethod also includes transporting the proppant, via the conveyor belt,away from the container and toward a conveyor assembly. The methodfurther includes transferring the proppant to a proppant chute such thatthe elevation of the proppant on the conveyor belt is increased. Themethod also includes directing the proppant into a blending hopper viagravity feed.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a rear perspective view of a blender unit, in accordance withembodiments of the present disclosure;

FIG. 2 is a side elevational view of the blender unit of FIG. 1, inaccordance with embodiments of the present disclosure;

FIG. 3 is a top plan view of the blender unit of FIG. 1, in accordancewith embodiments of the present disclosure;

FIG. 4 is a side elevational view of a blender unit and proppantdelivery system, in accordance with embodiments of the presentdisclosure;

FIG. 5 is a partial side elevational view of a conveyor auxiliary unit,in accordance with embodiments of the present disclosure;

FIG. 6 is a partial side elevational view of a conveyor auxiliary unit,in accordance with embodiments of the present disclosure;

FIG. 7 is a partial side elevational view of a chute of a conveyorassembly, in accordance with embodiments of the present disclosure;

FIG. 8 is a rear perspective view of a chute positioned over a blendinghopper, in accordance with embodiments of the present disclosure; and

FIG. 9 is a rear perspective view of a chute positioned over a blendinghopper, in accordance with embodiments of the present disclosure.

DETAILED DESCRIPTION

The foregoing aspects, features, and advantages of the presentdisclosure will be further appreciated when considered with reference tothe following description of embodiments and accompanying drawings. Indescribing the embodiments of the disclosure illustrated in the appendeddrawings, specific terminology will be used for the sake of clarity.However, the disclosure is not intended to be limited to the specificterms used, and it is to be understood that each specific term includesequivalents that operate in a similar manner to accomplish a similarpurpose.

When introducing elements of various embodiments of the presentdisclosure, the articles “a”, “an”, “the”, and “said” are intended tomean that there are one or more of the elements. The terms “comprising”,“including”, and “having” are intended to be inclusive and mean thatthere may be additional elements other than the listed elements. Anyexamples of operating parameters and/or environmental conditions are notexclusive of other parameters/conditions of the disclosed embodiments.Additionally, it should be understood that references to “oneembodiment”, “an embodiment”, “certain embodiments”, or “otherembodiments” of the present disclosure are not intended to beinterpreted as excluding the existence of additional embodiments thatalso incorporate the recited features. Furthermore, reference to termssuch as “above”, “below”, “upper”, “lower”, “side”, “front”, “back”, orother terms regarding orientation or direction are made with referenceto the illustrated embodiments and are not intended to be limiting orexclude other orientations or directions.

FIGS. 1-3 illustrate a proppant blender unit 10 mounted on a trailer 12for ease of transport. In operation, the blender unit 10 mixes proppantat a well site prior to introduction of the proppant into a well duringa hydraulic fracturing operation. In the illustrated embodiment, theblender unit 10 has a tub 14 for receiving proppant from a conveyor (notshown). As shown, the tub 14 is arranged to receive the proppant andincludes walls to enable large volumes of proppant to be stored in thetub 14 before the proppant is transported along the blender unit 10. Forexample, in certain embodiments, proppant may be loaded into the tub 14and gradually moved along the blender unit 10 as the proppant istransported via one or more moving devices, such as augers. Asillustrated, an inlet of a blending hopper 18 is arranged at a higherelevation than the tub 14. As a result, the proppant positioned in thetub 14 is lifted to a higher elevation to enable deposition into theblending hopper 18. In the illustrated embodiment, auger units 20 extendfrom the tub 14 to the inlet 16 and move and direct the proppant out ofthe tub 14. Furthermore, as shown in FIG. 1, the auger units 20 includean auger housing 22 that encases an auger screw (now shown). As theauger screw turns, the surfaces of the screw lift the proppant from thetub 14, through the auger housing 22 and upward to the inlet 16 of theblending hopper 18. At the inlet 16 of the blending hopper 18, theproppant is expelled from the auger housing 22 into the inlet 16 througha proppant chute 24.

Fracking proppant is a highly dense, often very hard and/or coarsematerial. As a result, the auger screws of the auger units 20 canquickly become worn and ineffective. For example, the friction betweenthe proppant and the auger screws may wear down the helical sweep of thescrew, thereby reducing the amount of proppant the auger screws cantransport. In this manner, the blending of proppant has reducedefficiencies that may lead to delays in production and fracturingoperations at a well site. Moreover, because the auger screws may beworn quickly, stoppages in work may be frequent to replace the augerscrews. Again, stoppages to replace the auger screws reduce theefficiencies of the fracturing operations, thereby increasing costs.

Embodiments of the present disclosure include a conveyor auxiliary unitused in conjunction with a system for delivering proppant. As will bedescribed below, by utilizing the conveyor auxiliary unit, the tub 14may be positioned directly above the inlet 16 of the blending hopper 18.As a result, use of the auger units 20 can be eliminated, therebyimproving efficiencies at the well site.

FIG. 4 is a schematic side elevational view of an embodiment of aproppant delivery system 100 arranged proximate a well site having aproppant blender unit 110. It should be appreciated that certainfeatures of the proppant delivery system 100 have been omitted forclarity and conciseness in the foregoing discussion. The proppantdelivery system 100 utilizes modular, stackable, sealed proppantcontainers 132 to transport proppant for delivery, dispersion, and useat the well site. For example, the proppant containers 132 may be loadedonto trucks and transported to the well site from a sand mine,transloading facility, or the like. Moreover, the modular, pre-loadedboxes reduce demurrage typically experienced at well sites due tounloading sand from bulk pneumatic containers. It will be appreciatedthat, in certain embodiments, features of the proppant delivery systemenable the efficient loading, unloading, and transportation of proppantat the well site.

In the illustrated embodiment, the proppant delivery system 100 includesa conveyor assembly 128 having a conveyor belt 130 positioned tounderlie the containers 132. In certain embodiments, the conveyorassembly 128 includes a surface 136 to receive and support thecontainers 132 in a side-by-side configuration. As a result, thecontainers 132 can be positioned above the conveyor belt 130 to enablegravity feed of the proppant out of the containers 132. The conveyorbelt 130 collects sand from the proppant containers 132 directly fromthe outlets (not shown) in the bottom of the respective containers 132.As the conveyor belt 130 receives the proppant, the conveyor belt 130transports the proppant along the length of the surface 136 to anelevated section 138 of the conveyor assembly 128. As will be describedbelow, the conveyor belt 130 continues through the elevated section 138and extends to a chute 126 arranged above the inlet 116 of the tub 114.In the illustrated embodiment, the elevated section 138 is at anelevation higher than an elevation of the conveyor belt 130 when theconveyor belt 130 is positioned below the containers 132. That is, theelevated section 138 is higher than the surface 136. In this manner, theconveyor belt 130 can transport the proppant to the chute 126 fordeposition into the tub 114 and the blending hopper 118 withoututilizing the auger units 20 because the tub 114 can gravity feed theproppant into the inlet 116 of the blending hopper 118.

In the illustrated embodiment, the conveyor assembly 128 is collapsibleand extendable by use of the conveyor auxiliary unit 140. That is, theconveyor auxiliary unit 140 enables expansion and collapse of theconveyor belt 130. As shown, the conveyor auxiliary unit 140 is coupledto the conveyor assembly 128 via one or more joints 134. In certainembodiments, the joint 134 is coupled to the conveyor assembly 128 via ahinged and/or ball-and-socket configuration. That is, the joint 134enables the conveyor auxiliary unit 140 to pivot about an axis. In theillustrated embodiment, the conveyor auxiliary unit 140 includes thechute 126 positioned at a far end 142. The chute 126 is coupled to theconveyor auxiliary unit 140 via a pivoting connection 144 driven by anactuator 146 coupled to a control system 148. As will be describedbelow, the actuator 146 enables the chute 126 to rotate about an axis,thereby facilitating different positions of the chute 126 to accommodatea variety of well site configurations.

In certain embodiments, the joint 134 enables compact storage of theconveyor assembly 128 and/or the conveyor auxiliary unit 140 while theproppant delivery system 100 is not in use. Moreover, the joint 134enables the conveyor auxiliary unit 140 to collapse duringtransportation of the proppant delivery system 100, thereby reducing theheight of the proppant delivery system for travel along roadways havingheight and/or weight restrictions for commercial loads. Moreover, thejoint 134 enables use of the conveyor assembly 128 and the conveyorauxiliary unit 140 with both elevated blending hoppers 118 andconventional blending units where the hopper is close to the ground. Assuch, removal of the conveyor auxiliary unit 140 will not be necessarywhen utilizing multiple different blending units on one well site,thereby improving efficiencies and increasing the variety of equipmentsuitable for use with the proppant delivery system 100.

In certain embodiments, the joint 134 includes a slot and pin connection152 to enable movement of the joint 134 (e.g., rotation of the conveyorauxiliary unit 140 about the axis) a predetermined distance. Forexample, the pin fits within the slot and travels the circumferentialdifference allowed by the slot. In this manner, over-rotation of theconveyor auxiliary unit 140 may be reduced, thereby improving longevityand decreasing wear and tear on the equipment.

Furthermore, in certain embodiments, the tub 114 may be removable fromthe blending hopper 118 to also enable transportation along roadways.For example, the tub 114 may be removed and stored when the proppantblender unit 110 is not in operation. In certain embodiments, the tub114 may be stored on the trailer 12 of the proppant blender unit 110 tokeep the tub 114 close by the blending hopper 118 to reduce thelikelihood of losing or damaging the tub 114.

As described above, the control system 148 may be utilized to monitorand control operations of the proppant delivery system 100. For example,one or more sensors 150 may be utilized to measure the flow of proppantinto the blending hopper 118, measure the weight of the proppant in thetub 114 and/or the containers 132, measure a speed of the conveyor belt130, measure the rate of discharge from the containers 132, measure aproppant level in the tub 114, or the like. As will be known by oneskilled in the art, the position of these sensors 150 and the types ofsensors used may vary based on the application. For example, a weightsensor may be used to measure the weight of proppant in the tub 114, andthereby the flow of proppant into the blending hopper 118, while a speedsensor may be used to monitor the speed of the conveyor belt 130.

FIG. 5 is a partial schematic side elevational view of the conveyorassembly 128 and the conveyor auxiliary unit 140. In the illustratedembodiment, a cover 160 arranged about the conveyor assembly 128 and theconveyor auxiliary unit 140 is partially removed for clarity. In theillustrated embodiment, the conveyor belt 130 extends along the conveyorassembly 128 and the conveyor auxiliary unit 140 toward the chute 126.As shown, the conveyor belt 130 in the illustrated embodiment is anendless conveyor that loops around at each end, thereby facilitatingtransportation of the proppant from the containers 132. The proppant istransported along the conveyor belt 130 and deposited into the tub 114positioned above the inlet 116 of the blending hopper 118. In thismanner, the auger units 20 may be eliminated, thereby improvingefficiencies of fracturing operations.

As illustrated, the joint 134 is a ball-and-socket connection in whichthe conveyor auxiliary unit 140 is coupled to the conveyor assembly 128and pivotable about an axis 162. That is, the conveyor auxiliary unit140 can increase its elevation relative to a ground plane by rotatingabout the axis 162 in a first direction 164 and decrease its elevationrelative to the ground plane by rotating about the axis 162 in thesecond direction 166. As illustrated, the joint 162 includes a fastener168 (e.g., a pin, a bolt, a rod, a geared tooth, etc.) to rotatablycouple the conveyor auxiliary unit 140 to the conveyor assembly 128.Moreover, as illustrated, the conveyor auxiliary unit end 170 acts asthe ball and the conveyor assembly end 172 acts as the socket to enablerotation of the conveyor auxiliary unit 140 about the axis 162. That is,the conveyor auxiliary unit end 170 may fit into the conveyor assemblyend 172. However, it should be appreciated, that in other embodimentsthe joint 134 may be of a different type. For example, the joint 134 maybe a hinge joint, a screw joint, a saddle joint, a plane joint, anellipsoid joint, a universal joint, an elbow joint, or the like. Itshould be appreciated that the joint 134 is utilized to facilitate arotatable connection between the conveyor assembly 128 and the conveyorauxiliary unit 140, and therefore, a variety of different connectionsmay be utilized without departing from the scope of the presentdisclosure. As a result, the conveyor auxiliary unit 140 may be utilizedto position the chute 126 over the tub 114 to enable gravity feed of theproppant into the blending hopper 118.

In the illustrated embodiment, the control system 148 is communicativelycoupled to a control hub 174. However, it should be appreciated that, incertain embodiments, the control hub 174 may not be utilized. Forexample, all actuators, drivers, sensors, and the like in the system maybe communicatively coupled directly to the control system 148. Asdescribed above, in certain embodiments, the actuator 146 is arrangedproximate the pivoting connection 144 to enable movement of the chute126 to accommodate different configurations at a well site. Moreover, incertain embodiments, the control hub 174 may be communicatively coupledto the joint 134 to direct movement of the joint about the axis 162.However, as described above, the joint 134 may be in directcommunication with the control system 148. For example, the joint 162may include a drive unit 176, such as an electric motor and gear unit,to drive movement of the conveyor auxiliary unit 140 about the axis 162.In this manner, an operator can control the position of the conveyorauxiliary unit 140 from a distance, thereby reducing the likelihood ofinterference with ongoing fracturing operations. However, in certainembodiments, the position of the conveyor auxiliary unit 140 may bemanually operated. Additionally, the fastener 168 may include stops toblock rotation of the conveyor auxiliary unit 140. Moreover, the stopsmay be utilized to block over-rotation of the conveyor auxiliary unit140.

FIG.6 is a partial schematic side elevational view of an embodiment ofthe conveyor auxiliary unit 140 moving in the first direction 164 tothereby increase an elevation of the chute 126 relative to the groundplane. As shown, the conveyor auxiliary unit 140 rotates in the firstdirection 164 about the axis 162 to raise the elevation of the chute 126relative to the ground plane and above the tub 114. In this manner,proppant blender units 110 with elevated blending hoppers 118 mayreceive proppant via the chute 126 to a tub 114 arranged directly overthe blending hopper 118, thereby eliminating the need for the augerunits 20 and improving overall efficiency and reliability of fracturingoperations. In the illustrated embodiment, the slot and pin connection152 restricts rotation of the conveyor auxiliary unit 140. In certainembodiments, the drive unit 176 controls movement of the conveyorauxiliary unit 140 via the control system 148. In certain embodiments,the stops are operable with the drive unit 176 to block over-rotation ofthe conveyor auxiliary unit 140. However, in other embodiments, theconveyor auxiliary unit 140 may be manually moved to rotate about theaxis 162. As illustrated, even when the elevation of the chute 126 isincreased, relative to the ground plane, the conveyor belt 130 is stillarranged within the conveyor assembly 128 and the conveyor auxiliaryunit 140 such that the proppant can be delivered to the blending hopper118 via the chute 126.

FIG. 7 is a partial schematic side elevational view of the chute 126directing proppant into the tub 114 arranged above the blending hopper118 through an opening in the chute 126. As illustrated, the proppant isconveyed along the conveyor belt 130 toward the chute 126. From thechute 126, the proppant is gravity fed downward into the tub 114arranged over the inlet 116 of the blending hopper 118. As describedabove, by positioning the tub 114 over the blending hopper 118 the useof the auger units 20 may be eliminated, thereby reducing the likelihoodof work stoppages for repair and replacement of the auger screws.

In the illustrated embodiment, the sensor 150 is arranged proximate thetub 114 to monitor the weight of the proppant in the tub 114. Forexample, the sensor 150 may include a weight sensor that is incommunication with the control system 148 (e.g., via a wired or wirelesscommunication system), such as via BLUETOOTH, IEEE 802.11 networks,cellular networks, Ethernet, USB, or the like. In certain embodiments,the control system 148 may receive information from the sensor 150 (suchas the weight of proppant in the tub 114) and change operation of theproppant delivery system 110 based on the information. For example, ifthe weight of the proppant in the tub 114 is over some predeterminedthreshold, the control system 150 may be utilized to slow the speed ofthe conveyor belt 130 and/or slow the drainage of proppant from thecontainers 132 to prevent overfilling the tub 114. Moreover, if theweight of the proppant in the tub 114 is too low, the control system 148may speed up the conveyor belt 130, thereby directing more proppant tothe tub 114. Similarly, other sensors 150 may be utilized in a similarmanner to control operations of the proppant delivery system 100. Forexample, the speed of the conveyor 130, the weight of the proppant inthe tub 114, the level in the tub 114, the rate of discharge from thecontainers 132, and the like may all be utilized to determine anefficient discharge and blending pace, thereby improving efficienciesand reducing undue strain on associated support equipment.

As illustrated in FIG. 7, the chute 126 is directed toward the tub 114via the pivoting connection 144, controlled by the actuator 146communicatively coupled to the control system 148. In certainembodiments, the actuator 146 may be coupled to the control hub 174. Theactuator 146 drives rotational movement of the chute 126 to therebydirect the proppant to a desired location. In the illustratedembodiment, the desired location is the tub 114. However, it should beappreciated that the chute 126 may direct the proppant directly into theblending hopper 118, or any other suitable location.

FIG. 8 is a rear perspective view of an embodiment of the chute 126directing the proppant into the tub 114. As illustrated, the proppant isdirected along the conveyor belt 130 through the conveyor assembly 128and the conveyor auxiliary unit 140 toward the chute 126 for depositionwithin the tub 114. As described above, the chute 126 is arrangedproximate the pivoting connection 144 to enable rotation about an axis190 via the actuator 146. Rotation of the chute 126 enables operators toselect the location of the proppant within the tub 114, therebyimproving operating procedures. For example, if the operator noticesthat proppant is collecting or piling in a particular area of the tub114, the operator can rotate the chute 126 (e.g., via the control system148) to change the location of proppant deposition within the tub 114.As a result, operations are not halted to adjust the proppant within thetub 114.

In the illustrated embodiment, the pivoting connection 114 includes aslot 192 that receives a pin 194 to enable rotation of the chute 126 apredetermined distance about the axis 190. That is, the pin 194 extendsinto the slot 192 and travels a circumferential distance enabled by theslot 192. As described above, the actuator 146 may drive movement of thechute 126, and thereby drive movement of the pin 194 within the slot192. However, it should be appreciated that other methods may beutilized to control the pivoting and/or rotation of the chute 126. Forexample, stops may be utilized to block rotation of the chute 126. Inthis manner, via the actuator 146, the chute 126 may rotate about theaxis 190 in a first direction 196 and a second direction 198. Moreover,in certain embodiments, the chute 126 may be manually operated.

FIG. 9 is a rear perspective view of the chute 126 directing theproppant into the tub 114. As shown, compared to FIG. 8, the chute 126has rotated in the first direction 196 such that the pin 194 is arrangedat the end of the slot 192. That is, in the illustrated embodiment, thechute 126 has rotated as far in the first direction 196 as enabled bythe slot 192. As described above, the actuator 146 drives movement ofthe chute 126 about the axis 190. In this manner, the proppant can bedirected into the tub 114 such that the proppant does not pile up at onelocation, thereby enabling more efficient, smooth operation of thefracturing process. For example, if the proppant were to pile up in onelocation in the tub, the sensor 150 monitoring the level in the tub 114may inadvertently send a signal to the control system 148 indicative ofthe high level, thereby interrupting operations. However, because of thepivoting chute 126, the proppant may be evenly distributed within thetub 114, thereby reducing the likelihood of the proppant piling up inone location.

As described above, the proppant delivery system 100 may be utilizedwith the proppant blender unit 110 to facilitate hydraulic fracturingoperations. For example, proppant may be dispensed from the containers132 onto the conveyor belt 130. The containers 132 are positioned on theconveyor assembly 128, in the illustrated embodiment. As the proppant isdeposited on the conveyor belt 130, the proppant is transported, via theconveyor belt 130, away from the containers 132 and toward the conveyorauxiliary unit 140. Thereafter, the proppant is transferred from theconveyor belt 130 to the chute 126 such that the elevation of theproppant on the conveyor belt is increased. In other words, the proppantis transported along the elevated section 138 such that the elevation ofthe proppant is increased relative to the ground plane. Next, theproppant is directed into the blending hopper 118 via gravity feed. Forexample, the chute 126 and conveyor auxiliary unit 140 may position theproppant at an elevation greater than the blending hopper 118 and/or thetub 114. As a result, the proppant can be gravity fed from the chute 126into the tub 114 and/or the blending hopper 118, thereby eliminating theuse of the auger units 20. Moreover, in certain embodiments, the sensors150 positioned about the system may be utilized to control operationsvia the control system 148. For example, the flow rate of the proppantto the blending hopper 118 can be adjusted via the control system 148based on feedback from the sensor 150 monitoring the weight of theproppant in the tub 114. Moreover, the speed of the conveyor belt 130may be adjusted based on feedback from the one or more downstreamsensors 150 arranged along the system. In this manner, the controlsystem 148, based on feedback from the various sensors 150, may controldelivery of proppant to the blending hopper 118.

This application is a continuation, and claims priority to, and thebenefit of, U.S. Non-Provisional application Ser. No. 15/587,926, filedMay 5, 2017, titled “System and Method for Delivering Proppant To ABlender,” which is a continuation of U.S. Non-Provisional applicationSer. No. 15/260,371, filed Sep. 9, 2016, titled “System and Method forDelivering Proppant To A Blender,” now U.S. Pat. No. 9,676,554, issuedJun. 13, 2017, which is a continuation-in-part of U.S. Non-Provisionalapplication Ser. No. 14/854,622, filed Sep. 15, 2015, titled “System andMethod for Delivering Proppant To A Blender,” now U.S. Pat. No.9,670,752, issued Jun. 6,2017, which claims priority to, and the benefitof U.S. Provisional Application No. 62/217,117, filed Sep. 11, 2015,titled “System and Method for Delivering Proppant To A Blender” and U.S.Provisional Application No. 62/050,752, filed Sep. 15, 2014, titled“System and Method for Delivering Proppant To A Blender,” each of whichare incorporated herein by reference in their entireties.

The foregoing disclosure and description of the disclosed embodiments isillustrative and explanatory of the embodiments of the invention.Various changes in the details of the illustrated embodiments can bemade within the scope of the appended claims without departing from thetrue spirit of the disclosure. The embodiments of the present disclosureshould only be limited by the following claims and their legalequivalents.

1. A system to convey proppant at a fracking site, the systemcomprising: a conveyor auxiliary unit connected to an end of a conveyorassembly having one or more joints to enable expansion and collapse of aconveyor belt from the conveyor assembly so as further to extend theconveyor belt and thereby the conveyor assembly; and a proppant chutepositioned adjacent an end of the conveyor auxiliary unit, the proppantchute having an opening to direct the proppant from the conveyor beltinto a blending hopper when positioned adjacent the conveyor auxiliaryunit, the proppant chute to be positioned at a higher elevation than aninlet of the blending hopper such that proppant moving into the proppantchute exits the proppant chute into the blending hopper, the one or morejoints of the conveyor auxiliary unit also positioned to enable theconveyor belt to expand to a higher elevation than the blending hopperwhile the conveyor assembly is positioned relatively close to a groundplane, thereby enabling gravity feed of proppant from the conveyor beltto the blending hopper.
 2. The system as defined in claim 1, comprisinga tub positioned upstream of the inlet of the blending hopper to directthe proppant from the proppant chute into the blending hopper, whereinthe tub is at a lower elevation than the proppant chute.
 3. The systemas defined in claim 1, wherein the conveyor assembly includes a portionthereof that allows the conveyor belt to collapse adjacent the one ormore joints to decrease a length of the conveyor belt for compactstorage during transportation of the conveyor system.
 4. The system asdefined in claim 3, further comprising a plurality of proppantcontainers to be arranged in a side-by-side configuration along a lengthof the conveyor assembly and positioned to allow proppant from theplurality of proppant containers to flow out of each of the plurality ofproppant containers and onto the conveyor belt.
 5. The system as definedin claim 4, wherein a vertical position of the proppant chute relativeto a ground plane is changed as the conveyor belt is expanded orcollapsed at the one or more joints.
 6. The system as defined in claim5, further comprising a controller including one or more sensors tomeasure a weight of the proppant, a speed of the conveyor belt, a rateof discharge from the plurality of containers, or a combination thereof.7. A system to convey proppant at a fracking site, the systemcomprising: a conveyor auxiliary unit connected to an end of a conveyorassembly having one or more joints to enable expansion and collapse of aconveyor belt from the conveyor assembly so as further to extend theconveyor belt and thereby the conveyor assembly; a proppant chutepositioned adjacent an end of the conveyor auxiliary unit, the proppantchute having an opening to direct the proppant from the conveyor beltinto a blending hopper when positioned adjacent the conveyor auxiliaryunit, the proppant chute to be positioned at a higher elevation than aninlet of the blending hopper such that proppant moving into the proppantchute exits the proppant chute into the blending hopper, the one or morejoints of the conveyor auxiliary unit also positioned to enable theconveyor belt to expand to a higher elevation than the blending hopperwhile the conveyor assembly is positioned relatively close to a groundplane, thereby enabling gravity feed of proppant from the conveyor beltto the blending hopper; a plurality of proppant containers arranged in aside-by-side configuration along a length of the conveyor assembly andpositioned to allow proppant from the plurality of proppant containersto flow out of each of the plurality of proppant containers and onto theconveyor belt; and a controller including one or more sensors to measurea weight of the proppant, a speed of the conveyor belt, a rate ofdischarge from the plurality of containers, or a combination thereof. 8.The system as defined in claim 7, wherein the conveyor assembly includesa portion thereof that allows the conveyor belt to collapse adjacent theone or more joints to decrease a length of the conveyor belt for compactstorage during transportation of the conveyor system.
 9. The system asdefined in claim 8, comprising a tub positioned upstream of the inlet ofthe blending hopper to direct the proppant from the proppant chute intothe blending hopper, wherein the tub is at a lower elevation than theproppant chute.
 10. The system as defined in claim 7, wherein a verticalposition of the proppant chute relative to a ground plane is changed asthe conveyor belt is expanded or collapsed at the one or more joints.